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New oil-and-water 'self-assembly' approach to quickly create electronic devices

London, Wed, 13 Jan 2010 ANI

London, Jan 13 (ANI): Using a simple property that oil and water-based liquids do not mix, researchers have demonstrated a simple, cheap way to create self-assembling electronic devices.

 

Crucially, the approach could allow the large-scale assembly of high-quality electronic components on materials of just about any type, in contrast to "inkjet printed" electronics or some previous self-assembly techniques.

 

For a long time, researchers have exploited the effect of gravity, assembling devices through so-called "sedimentation", in which "blank" devices are etched with depressions to match precisely-shaped components.

 

Simply dumped into a liquid, the components should settle down into the blank device like sand onto a riverbed, in just the right places.

 

"That's what we tried for at least two years and we were never able to assemble these components with high yield - gravity wasn't working," the BBC quoted Heiko Jacobs of the University of Minnesota, who led the research, as saying.

 

"Then we thought if we could concentrate them into a two-dimensional sheet and then have some kind of conveyor belt-like system we could assemble them with high yields and high speed," he added.

 

Thus, the researchers borrowed an idea familiar to fans of vinaigrette- they built their two-dimensional sheets at the border between oil and water.

 

They first built a device blank as before, with depressions lined with low-temperature solder, designed for individual solar cell elements.

 

Next they prepared the elements - each a silicon and gold stack a few tens of millionths of a metre across - and put different coatings on each side.

 

On the silicon side, they put a hydrophobic molecule, one that has a strong tendency to evade contact with water.

 

On the gold side, they put a hydrophilic molecule, which has the converse tendency to seek out water.

 

By getting the densities of the oil- and water-based parts of the experiment just right, a "sheet" of the elements could be made to "float" between the two, pointing in the right direction thanks to their coatings.

 

The conveyor belt process is to simply dunk the device blank through the boundary and draw it back slowly- the sheet of elements rides up along behind it, each one popping neatly into place as the solder attracts its gold contact.

 

The team made a working device comprising 64,000 elements in just three minutes.

 

And now, the team is investigating just how small they can go in terms of individual elements, or how large they can go in finished devices.

 

The approach should also work for almost any material, stiff or flexible, plastic, metal or semiconductor - a promising fact for future display and imaging applications.

 

The study has been published in Proceedings of the National Academy of Sciences. (ANI)

 


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